Production Practice

Release Time:2024-12-27Number of visits:10


. General Information

 Curriculum Code

MEE39302P

 Curriculum Information

 Academic

 Discipline

 Mechanical Class

 Knowledge

 Domain


 Total Class

 Hours

 4 Weeks

 Credits

 4.0

 Lecture

 Hours

 0

 Laboratory

 Hours

 4 Weeks

 Computer

 Lab Hours

 0

 Curriculum Title (in Chinese)

生产实习

 Curriculum Title (in English)

Production Practice

 Applicable Majors

Process Equipment and control engineering

 Semester Available

The 10th term

Prerequisites (Curriculum Title)

Cognition InternshipMEE29302P)、Process Equipment Design IMEE36207T)、Process Equipment Control Technology and ApplicationMEE38300E)、Industrial ChemistryMEE36206T)、Process Equipment Manufacturing ProcessMEE35102T

Corequisites (Curriculum Title)

Process Equipment Design IIMEE36203T)、(MEE35102T)、Process Fluid MachineryMEE36305T)、Engineering Problem Analysis and SolutionMEE39205P)、Process Equipment Set TechnologyMEE36208T

 Brief Curriculum Description

The Curriculum of Production Practice is one of the most important segments of practice teaching steps. Through the production practice, the students can learn more about the production process and equipment of processing industrial, the overall structure, characteristic, principle of machines and equipment, as well as the processing and assembly process of main components, gaining their practical knowledge and experience in production. Consequently,a solid foundation will be laid for professional Curriculums, graduation and future work.


 Ⅱ.Curriculum Nature and Curriculum Objective

2.1 Curriculum Nature

Production practice is an important practical teaching link in process equipment and control engineering specialty. Through production practice, to further understand the industrial production process and equipment, understand the overall structure, characteristics, working principle and main parts of the processing and assembly process. So that, could get production practice knowledge and experience. To lay a solid foundation for professional Curriculum learning and graduation.

2.2 Curriculum Objective

The Curriculum objectives are as follows

G1To enable students to master some typical machines, equipment overall structure, characteristics, working principle and the role of the main parts. Master the manufacturing technology of typical equipment and parts. Understand the machine model, specifications and main performance parameters. Understand the role of process units and equipment in the process. Simple model establishment and experimental design can be carried out. Understand industrial production process and equipment monitoring. To make students understand the large modern industrial production process and equipment, understand the status and development direction of some important machines and equipment.

G2To enable students to understand the nature of petrochemical enterprises, machining enterprises and other enterprises, product composition, understand the cost composition of enterprises. Establish the consciousness of ensuring the safety and reliability of process equipment, and make students understand the engineering management and economic problems.

G3To enable students to understand the characteristics of process industry, establish the concept of environmental and social sustainable development, and correctly evaluate the possible damage and hidden dangers of process equipment to human beings and the environment in the process operation.

G4To enable students to understand the social responsibility of typical chemical enterprises, the mutual cooperation of enterprise staff under the background of different disciplines, and enhance the national feelings, team consciousness and spirit of cooperation.


. Corresponding Relationship Between Curriculum Objective and Graduation Requirement


Table 1 Table of correspondence between Curriculum objectives and graduation requirements

Graduation requirements

Index point

Curriculum Objectives

Achievement path

Evaluation Bases

Support levelHML

6.1 Be familiar with technical standard system, intellectual property, industry policy, laws and regulations in the field of the process equipment and control engineering, and understand the influence of different scio-culture on engineering activities.

6. Engineering and Society

G1

Through teachers' teaching, discussion and students' learning

Attendance and notes, simulation, internship reports, exams

H

7.2 Be able to recognize hazards of media processed by process equipment, and can evaluate damage and hidden danger to human and environment caused by failure of process equipment from the environmental protection and sustainable development point of view.

7. Environment and sustainable development

G3

Attendance and notes, simulation, internship reports, exams

M

9.3 Have cooperation aspiration, and be able to organize, coordinate and command team to conduct engineering practice and innovation activities.

9. Individual and Team

G4

Attendance and notes, simulation, internship reports, exams

M

11.2 Be familiar with cost compositions of the process equipment and control engineering as well as products of whole life and whole process, and understand the engineering management and economic decision problems involved.

11. Project Management

G2

Attendance and notes, simulation, internship reports, exams

M

H---Stands for "high"          M---Stands for "medium"        L---Stands for "low"

. Content and requirement of Practical Teaching:

4.1Typical Process Machinery and Equipment Manufacturing Process Practice (1 week)

4.1.1 Teaching Objective (G1, G2, G3, G4)

Understanding some large modern industrial production process and equipment, commonly used equipment manufacturing process.

4.1.2 Content of Curriculum

Under the guidance of teachers and enterprise tutors, to the designated chemical plant, refinery, petrochemical process plant, machinery plant ( machine and equipment manufacturing plant ), chemical process, refining process, as well as machine and equipment manufacturing process practice, requires to master the typical chemical process, refining process, chemical machine and equipment manufacturing method, processing technology, assembly sequence and detection means.

4.1.3 Teaching requirement

Visit some large chemical plants, refineries, etc., to understand the structure and role of typical machines and equipment in the production device. In-depth study in the equipment manufacturing company, including invite technicians to explain the manufacturing process, enterprise tutors to lead the whole process of equipment manufacturing, including the inspection process.

4.2Typical Process Machine Disassembly and Assembly Practice ( 1.5 weeks )

4.2.1 Teaching Objective (G1, G4)

Master some typical machines, equipment overall structure, characteristics, working principle and the role of the main components, understand the machine model, specifications and main performance parameters, use characteristics.

4.2.2 Content of Curriculum

The specified machines (such as compressors, single-stage centrifugal pumps, multi-stage centrifugal pumps, etc. ) are disassembled and assembled in a certain order, and part drawings are drawn.

4.2.3 Teaching Requirement

Require to master its structural characteristics, working principle and the role of the main components, and independent practice, master disassembly and installation skills, exercise hands-on ability.

4.3Computer Simulation Practice (0.5 Week )

4.3.1 Teaching Objective (G1, G2)

Understand the role of process machines and process equipment in process units and processes, industrial production processes and equipment monitoring and manufacturing technology.

4.3.2 Teaching Content

Simulation of chemical unit operation in the school life cycle simulation laboratory. It is required to understand the role of each machine and equipment in chemical units and processes.

4.3.3 Teaching Requirement

Understanding the monitoring and control technology of chemical process and its machines and equipment can smoothly drive, run and stop on the simulation software.

4.4. Watching industrial production videos and attending academic reports ( 1 week )

4.4.1 Teaching Objective (G1, G2, G3)

Understand the status and development direction of some important machines and equipment, understand advanced design and manufacturing technology. Through the academic reports of experts inside and outside the school, to understand the overall status of industry development.  Understanding the talent demand of enterprises. Learn how graduates enter the enterprise to meet the requirements of the enterprise. Learn how graduates grow up healthily in enterprises.

4.4.2 Teaching Content

Watch videos of actual production processes and installations on campus. Further understanding of industrial production process and production equipment. Experts at home and abroad are invited to give lectures on the current situation and development direction of some important machines and equipment, and advanced design and manufacturing technologies.

4.4.3 Teaching Requirement

It is necessary to understand the current situation and development direction of some important machines and equipment, and to understand advanced design and manufacturing technology. To understand the work that students can do after graduation, and how to adapt to the enterprise as soon as possible and grow up healthily in the enterprise.

4.5 Implement curriculum ideology and politics

4.5.1 Teaching Objective

In the teaching of the Curriculum, we should adhere to the educational concept of " morality education ", integrate the content of socialist core values, teach practical skills of process equipment and control engineering in the practice, and guide students to establish a correct outlook on the world, life, values, and honors and disgraces.

4.5.2 Teaching Content

In the process of typical process machine and equipment manufacturing practice teaching, by visiting the domestic advanced process equipment enterprises, students can realize the application value and strategic significance of this specialty in the pillar industry of national economy, and correctly understand the specialty plays an active role in socialist construction.  In the practice of disassembly and assembly and computer simulation, strict operation demonstration is carried out in the practical process of process assembly and equipment measurement and control process to cultivate students ' rigorous working style and establish the spirit of lifelong dedication.  In the teaching process of industrial production videos and academic reports, through the cross-comparison of the development status of advanced equipment design and theoretical technology at home and abroad, while affirming the progress made in the localization of major equipment in China in recent years, it also makes students realize that there is still a certain gap in high-end manufacturing compared with developed countries, encourage students to combine professional expertise, cultivate students ’ awareness of taking root in basic applied scientific research, and stimulate students ’ enthusiasm to shoulder the burden of overcoming the “ neck ” technology. Educate students to set up lofty aspirations and strive to be the national backbone, and make their own contributions to the process equipment and control engineering direction of China 's process industry.

4.5.3 Teaching requirement

To make students deeply understand that the scientific and cultural knowledge of this major plays an important role in socialist construction, and to enhance students ' sense of mission and pride in the times of using professional expertise for national construction.  All-round training students patriotic dedication of socialist core values, and establish a correct world outlook, outlook on life, values and outlook on honor and disgrace.


V. Evaluation Method and Evaluation Standard

5.1 Evaluation Method

The final exam is 120 minutes long. Students will be notified of the exact exam time at least 2 weeks in advance. Answers must be completed independently, and any cheating will result in a referral to the school's Student Discipline Committee.


Table 2 The methods, content and proportion of course assessment

Assessment method

Assessment method

Proportion

Main Assessment Content

Progress assessment

60%

Attendance and Notes

5%

Attendance, Completion of Notes, etc.

Practice Sessions

15%

Off-campus Visits,

On-campus Disassembly, Simulation, Industrial Production Video and Expert Lecture Learning

Internship Report

40%

The completion quality of the Internship Report including the Off-campus Visits, On-campus Disassembly, Simulation, Industrial Production Video and Expert Lecture Learning

Final assessment40%

Final Exam

40%

Test about the Internship Report including the Off-campus Visits, On-campus Disassembly, Simulation, Industrial Production Video and Expert Lecture Learning


Table 3 Curriculum assessment methods and content and their relationship to support curriculum objectives

Curriculum Objective

Score

Evaluation Method

Proportion

Main Assessment Content

G1

50

Attendance and Notes

5%

Attendance, Completion of Notes, etc.

Practice Sessions

15%

Off-campus Visits,

On-campus Disassembly, Simulation, Industrial Production Video and Expert Lecture Learning

Internship Report

40%

Internship Report Completion

Final Exam

40%

Teaching Content to Support Curriculum Objective G1

G3

20

Attendance and Notes

5%

Attendance, Completion of Notes, etc.

Practice Sessions

15%

Off-campus Visits,

On-campus Disassembly, Simulation, Industrial Production Video and Expert Lecture Learning

Internship Report

40%

Internship Report Completion

Final Exam

40%

Teaching Content to Support Curriculum Objective G3

G4

10

Attendance and Notes

5%

Attendance, Completion of Notes, etc.

Practice Sessions

15%

Off-campus Visits,

On-campus Disassembly, Simulation, Industrial Production Video and Expert Lecture Learning

Internship Report

40%

Internship Report Completion

Final Exam

40%

Teaching Content to Support Curriculum Objective G4

G2

20

Attendance and Notes

5%

Attendance, Completion of Notes, etc.

Practice Sessions

15%

Off-campus Visits, On-campus Disassembly, Simulation, Industrial Production Video and Expert Lecture Learning

Internship Report

40%

Internship Report Completion

Final Exam

40%

Teaching Content to Support Curriculum Objective G2


5.2 Standard for Evaluation

 The total grade consists of four parts: 5% for attendance and notes, 15% for practical sessions (off-campus internship, on-campus disassembly/simulation internship, and expert lectures), 40% for the internship report, and 40% for the internship examination. The final exam is graded according to the standard answers or requirements of the final exam on a percentage basis, and the total evaluation is converted into 40 points.

Table 4 Grading Criteria for Attendance and Notes

Appraisal index

Weight

Excellent

Good

Middle

Poor

attendance

0.50

Attendance

Attendance

Attendance

Absence

Note

0.50

Complete content, well written

The content is more complete and the writing recognition is better

Content is basically complete, writing legibility is average

Incomplete content, poor handwriting recognition


Table 5 Grading criteria for practical sessions (on-campus disassembly and assembly, simulation practice)

Appraisal index

Weight

Excellent

Good

Middle

Poor

Practice Effectiveness

1

Complete, high accuracy

Complete, high accuracy

Completeaverage accuracy

Unfinished


Table 6 Grading criteria for practical sessions (off-campus internship, expert lectures)

Appraisal index

Weight

Excellent

Good

Middle

Poor

Participation

1

High

Fine

Medium

Absence


Table 7 Grading criteria for internship reports

Appraisal index

Weight

Excellent

Good

Middle

Poor

Expressive clarity

0.20

Neat writing

Handwriting recognition is good

Handwriting recognition is average

Poor writing legibility

Internship Effectiveness

0.80

Systematic and comprehensive presentation of the content of the internship, be able to integrate self-reflection and highlight the effectiveness of the internship

A more systematic and comprehensive presentation of the content of the internship, which can incorporate a small amount of self-reflection and reflects the effectiveness of the internship

The presentation of the internship content is basically in place, reflecting the general effectiveness of the internship

The presentation of the internship content is one-sided, not systematic, or even misrepresented


VI. TextbookReference

6.1 Teaching Material

Teaching material: Production practice outline (self-edited teaching materials)

6.2 Reference

[1]X.Ma, Process equipment and control production practiceChina University of Petroleum Press,Beijing,2016

[2]Y.Kang, ractical Curriculum of chemical equipment manufacturing technology, China Petrochemical Press,Beijing,2017

[3]Y.G.Fan,S.X.Yuan, Process equipment manufacturing technology, China Petrochemical Press,Beijing,2017

[4]J.N.Cai, H.L.Wei, Chemical Equipment machinery Basic Curriculum Design Guide (3rdEdition), Chemical Industry Press,Beijing,2019

[5]Z.A.li, Z.H.JIN,D.Jin, Process equipment manufacturing, China Petrochemical Press,Beijing, 2014

[6]F.M.Zhu, Chemical Machinery Manufacturing Technology (2nd Edition), Chemical Industry Press, Beijing,2010

[7]J.Y.Zheng, Z.F.Sang, Process Equipment Design (4th Edition), Chemical Industry Press,Beijing,2015





Written by Qihang Li